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Pharmaceuticals, API, Nutraceuticals & Chemicals Plant Engineering Consultant in India

End-to-end plant design, GMP compliance, and project management for pharma, API, nutraceutical, and chemical manufacturing facilities across India.

From concept to commissioning, our multidisciplinary engineering team delivers plants that pass regulatory audits, meet production targets, and stay within budget. Whether you need a new greenfield facility or an upgrade to an existing unit, we bring decades of domain experience to every project.

What Does a Pharmaceutical Plant Engineering Consultant Do?

A pharmaceutical plant engineering consultant provides specialised technical guidance to design, build, validate, and commission manufacturing facilities for pharma, API, nutraceutical, and chemical products. The scope goes well beyond basic construction. It includes GMP layout planning, HVAC and cleanroom design, regulatory documentation, equipment selection, utility engineering, and project management from the first drawing to the final handover.

India’s pharmaceutical industry is the third largest in the world by volume and supplies more than 50% of global vaccine demand (Source: Pharmexcil, 2023). As domestic and export-grade manufacturing standards continue to rise, plant engineering consultancy has become a critical investment rather than an optional service.

Our Services: What Type of Plant Engineering Do We Support?

1. Turnkey Project Services for Pharmaceuticals, API, Nutraceuticals & Chemicals Plants

Are you looking for a single partner to manage your entire plant project from design to handover? Our turnkey project service covers feasibility studies, detailed engineering, procurement, civil construction, equipment installation, qualification, and regulatory submissions. You get a ready-to-operate plant delivered on time and within scope.

2. Engineering Design Services for Pharmaceutical Manufacturing Plants

What goes into a compliant pharmaceutical manufacturing plant design? Our engineering design services include process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), layout drawings, equipment sizing, utility calculations, and material of construction selection, all aligned with Schedule M, WHO-GMP, US FDA, and EU GMP requirements.

3. Project Management Consulting (PMC) for API Manufacturing Plants

Managing an API manufacturing plant setup requires coordinating multiple vendors, regulatory timelines, and technical specifications simultaneously. Our PMC team acts as your owner’s representative, managing contractors, reviewing submittals, tracking milestones, and controlling cost to keep your bulk drug manufacturing plant engineering project on track.

4. Architectural Design Services for Pharmaceutical Plants

GMP-compliant architecture is not just about aesthetics. Room classification zoning, cross-contamination prevention, personnel and material flow, and construction material specifications all influence regulatory approvals. Our architectural team designs pharma facilities that satisfy both functional requirements and audit expectations.

5. Civil & Structural Engineering for Chemical Manufacturing Units

Chemical process plant design demands structures that handle heavy equipment loads, vibration, chemical spills, and fire risk. Our civil and structural engineers design foundations, RCC frames, pipe racks, and secondary containment systems in accordance with IS codes and international standards.

6. Electrical, Instrumentation & Controls for Pharma Plants

Our electrical engineering services cover high-tension and low-tension power distribution, UPS and emergency power, earthing and lightning protection, SCADA, DCS, and PLC-based automation systems required for modern pharmaceutical and API plants.

7. HVAC & Building Management Systems for Cleanroom Facilities

Cleanroom design for pharma requires precise control of air changes per hour (ACH), temperature, humidity, pressure differentials, and particle counts. We design and validate HVAC systems for Grade A, B, C, and D cleanrooms as per ISO 14644 and Schedule M requirements, with integrated BMS for real-time monitoring.

8. Mechanical Engineering Services for API & Chemical Plants

From process vessels and reactors to heat exchangers, distillation columns, and material handling systems, our mechanical engineering team provides detailed equipment design, vendor pre-qualification, and inspection support for API and chemical plant setups.

9. Fire Protection Systems for Pharmaceutical Manufacturing Units

Fire safety in pharma and chemical plants requires hazard analysis, sprinkler system design, suppression systems for solvent storage areas, fire detection and alarm systems, and compliance with TAC, NBC, and NFPA codes. We design integrated fire protection systems that protect people, assets, and regulatory standing.

10. Cleanroom Design Services for Pharmaceutical & API Plants

Our cleanroom design consultant services include room classification studies, airflow modelling, room pressure cascade design, surface finish specifications, and commissioning qualification support (IQ, OQ, PQ). We have designed cleanroom facilities for oral solid dosage, parenteral, oncology, and API manufacturing across India.

11. Environmental Engineering Design for Chemical Processing Plants

Chemical plant setup in India requires environmental impact assessments, effluent treatment plant (ETP) design, air pollution control, hazardous waste management plans, and consent-to-establish documentation for State Pollution Control Boards. We handle the complete environmental engineering scope.

Pharmaceutical Plant vs. API Plant vs. Chemical Plant: How Do Engineering Requirements Differ?

Parameter	Pharma Plant	API / Bulk Drug Plant	Chemical Plant
Primary Regulation	Schedule M, WHO-GMP, US FDA	ICH Q7, US FDA, EU GMP	Factory Act, PCB, PESO
Cleanroom Requirement	Grade A to D	Controlled environment	Generally open process
HVAC Complexity	Very High	High	Moderate
ETP Requirement	Moderate	High (solvent recovery)	Very High
Key Design Focus	Contamination control	Yield and purity	Safety and throughput
Typical Project Duration	18 to 36 months	24 to 42 months	12 to 30 months

How Does Our Plant Engineering Consultation Process Work?

Our structured five-step process ensures no detail is missed from the first client meeting to facility handover.

Requirement Study and Feasibility: We understand your product, capacity, target markets, and regulatory goals to determine the optimal plant configuration and site requirements.
Conceptual Design and Regulatory Mapping: Our team prepares concept layouts, process flow diagrams, and a regulatory compliance roadmap covering Schedule M, WHO-GMP, US FDA, or EU GMP as applicable.
Detailed Engineering and Documentation: We develop all engineering drawings, specifications, equipment lists, and documents required for construction and regulatory submissions.
Construction Supervision and Vendor Coordination: Our project managers oversee civil contractors, equipment vendors, and specialist agencies to ensure quality and timeline adherence on site.
Commissioning, Qualification, and Handover: We support IQ, OQ, and PQ activities, prepare batch manufacturing records, and coordinate regulatory inspections before handing over the commissioned facility.

Why Choose Us as Your Pharmaceutical Plant Engineering Consultant?

More than 15 years of plant engineering experience across India, including projects in Maharashtra, Gujarat, Telangana, Karnataka, Himachal Pradesh, and Uttarakhand
Multidisciplinary in-house team covering process, civil, structural, mechanical, electrical, instrumentation, HVAC, and environmental engineering
Track record of successful US FDA and EU GMP inspections for client facilities
Transparent project management with milestone-based billing and monthly progress reports
Deep understanding of Indian regulatory environment including CDSCO, State Drug Authorities, and State Pollution Control Board requirements
Dedicated post-handover support for regulatory submissions and plant modifications

Which Industries Do We Serve?

Our pharmaceutical plant engineering consultant services and chemical plant engineering services cover a broad range of manufacturing sectors across India.

Industry	Key Engineering Services
Formulation Pharmaceuticals (OSD, Liquids, Parenterals)	GMP layout, cleanroom design, HVAC, utility engineering
API and Bulk Drug Manufacturing	Reactor design, solvent handling, ETP, process engineering
Nutraceuticals and Herbal Products	Nutraceutical plant layout design, extraction units, blending and packaging
Specialty Chemicals and Fine Chemicals	Chemical process plant design, safety systems, ETP
Biotechnology and Biologics	BSL-2/BSL-3 facility design, fermentation and downstream processing
Veterinary Pharmaceuticals	GMP-compliant vet drug plants, oral and injectable forms
Cosmetics and Personal Care (FMCG)	GMP-aligned cosmetic manufacturing plant design

Frequently Asked Questions

What is the role of a pharmaceutical plant engineering consultant?

A pharmaceutical plant engineering consultant designs, plans, and manages the construction of GMP-compliant manufacturing facilities. The consultant ensures that plant layout, utilities, HVAC, cleanrooms, and documentation meet regulatory requirements set by authorities such as CDSCO, WHO, US FDA, and EU GMP. The goal is a facility that can produce quality medicines reliably and pass regulatory inspections.

How much does it cost to set up a pharmaceutical manufacturing plant in India?

The cost depends on the product category, capacity, regulatory target, and location. A small oral solid dosage plant may cost INR 5 to 15 crore, while a parenteral or API plant may range from INR 20 crore to over INR 100 crore. Our team prepares a detailed project report (DPR) with accurate cost estimates after understanding your specific requirements.

What is GMP compliance and why does it matter for plant design?

Good Manufacturing Practice (GMP) is a set of regulations that governs how pharmaceutical manufacturing facilities must be designed, built, operated, and maintained. Plant design decisions such as room layout, material flow, HVAC, surface finishes, and water systems are all influenced by GMP requirements. A non-compliant plant design can result in product recalls, warning letters, and loss of market access.

What is the difference between a greenfield and a brownfield pharma plant project?

A greenfield project involves building a new facility on a vacant site, allowing complete design freedom. A brownfield project involves modifying or upgrading an existing facility, which requires working within existing structural constraints while meeting current GMP standards. Both project types require careful regulatory planning, and we have experience with both.

How long does it take to design and commission an API manufacturing plant?

A typical API manufacturing plant setup takes 24 to 42 months from concept to commercial production, depending on regulatory target, plant complexity, equipment lead times, and approval timelines. Our project management team prepares a detailed timeline at the start of each project and tracks progress against it throughout.

What documents are required for pharma plant regulatory approvals in India?

Key documents include a site master file, equipment qualification protocols, standard operating procedures, batch manufacturing records, environmental and safety clearances, drug manufacturing licence applications, and consent-to-establish from the State Pollution Control Board. Our documentation team prepares and reviews all these documents as part of our service.

Can you help with nutraceutical plant layout design and herbal product manufacturing plant setup?

Yes. We provide nutraceutical plant layout design services and herbal product manufacturing plant consultant support for clients producing dietary supplements, herbal extracts, herbal formulations, and ayurvedic products. Our designs incorporate GMP-aligned layouts, appropriate extraction and processing equipment, and relevant regulatory compliance for FSSAI and AYUSH products.

Do you provide chemical plant setup consultant services for small and medium enterprises?

Yes. Our chemical plant engineering services are available for businesses of all sizes, from small specialty chemical units to large-scale bulk chemical plants. We tailor the scope and budget of our services to match the client's specific needs and available investment.

What is a pharma turnkey project consultant and what does the service include?

A pharma turnkey project consultant manages the complete project from feasibility to handover, acting as a single point of responsibility. The service includes site selection support, detailed engineering, procurement assistance, civil and MEP construction supervision, equipment installation and qualification, and regulatory documentation. The client receives a fully operational and compliant plant at the end of the project.

Which certifications and standards do your pharma plant designs comply with?

Our designs comply with WHO-GMP, Schedule M (revised), US FDA 21 CFR Parts 210 and 211, EU GMP Annex 1 (for sterile manufacturing), ICH Q7 (for API), ISO 14644 (cleanrooms), NFPA (fire protection), and applicable Indian standards including IS codes and National Building Code provisions.